Connecting Wire Harness Processing Broken Wire Problems

It is impossible to completely control the occurrence of problems in the processing and production of connecting lines. Only in the production process, each link can be well controlled to avoid the quality problems of batch connecting line processing products. When encountering common problems in the processing of connecting lines, it is necessary to analyze the causes and find solutions. We will answer the problem of broken wire in the processing of the connecting wire: 1) Cause: The back tension is too large Solution: Adjust the number of turns of the wire wound on the drum 2) Cause: The connecting wire has impurities Solution: The connecting wire manufacturer strengthens the acceptance of raw materials 3) Cause: The aluminum rod is wet Solution: Prevent the aluminum rod from getting damp. Do not use the wet aluminum rod temporarily. 4) Cause: Poor lubrication. Solution: Check the lubrication system and measure the composition and temperature of the lubricant. 5) Cause: Wire pressing on the drum. Solution: Adjust the number of turns of wire winding on the drum to correct the worn drum. 6) Cause: Unreasonable die matching. Solution: Adjust the die. Eliminate the phenomenon of too large and too small deformation 7) Cause: The joint is not firm Solution: Adjust the current, power-on time and pressure of the butt welding machine to improve the welding quality 8) Cause: The shape of the die hole is incorrect or not smooth Solution: Repair the die strictly according to the standard, and the sizing area should not be too long to ensure the smoothness of the die hole

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