Analysis of defective wire harness products

Our company is committed to supplying customers with strong competitive wiring harness products, which are widely used in industrial, medical, mechanical equipment, special vehicles, car modification, communication electronics and other fields. Skills are the core strength of enterprise development, and quality is the continuous driving force of enterprise development. When encountering difficulties, we need to advance despite difficulties, analyze and solve them. Wire harness processing manufacturers will encounter bad problems such as poor splitting, poor peeling, and scraping of copper wires during wire harness processing. Next, our company analyzes these bad problems for us and solves the difficulties encountered in the wire harness processing process.

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1. Reasons for poor splitting of wiring harness processing: ① The splitting knife is worn or the screws of the splitting device are not locked; ② The cutter is uncomfortable or the device is improper; ③ The material of the wire is deformed, and the wire is inclined in the groove. 2. Reasons for poor peeling of wire harness processing: ① The distance between peeling knives is too wide; ② The cutter is sharp and blunt, and the copper wire is scraped during production while peeling poorly; ③ The clamp wire of the manipulator is too loose; ④ There are debris in the moving gear of the tool holder. 3. Reasons for scraping copper wire in wire harness processing: ① The tools are not debugged parallel or the distance between the tools is too small; ② The splitting pressure is too deep; ③ The gear copper sleeve at the cut part is worn. IV. Reasons for the out-of-tolerance total length of wire harness processing: ① The manipulator clip debugging is not parallel; ② The clamping strength of the manipulator clamp is not enough; ③ The manipulator is operating abnormally or the line passing device is improper.

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