What are the precautions for riveting wire harness terminals? What is the standard of riveting?

During the riveting of wire harness terminals, there are some considerations to take into account to ensure riveting quality and reliability. Here are some common considerations: Terminal Selection: Select the appropriate terminal for the harness and application. Make sure that the terminals match the conductors of the harness and meet the current and voltage requirements. Terminal Preparation: Ensure cleanliness and surface finish of terminals and harness conductors prior to riveting. Remove any oxides, dirt, or coatings to ensure good electrical contact. Tool selection: Select appropriate riveting tools, such as riveting press, crimping pliers, etc. Ensure that the quality and performance of the tools meet the requirements and that the correct crimping dies are used. Crimping process: Insert the harness conductor into the terminal slot and apply appropriate pressure with the riveting tool for riveting. Ensure that the crimp is uniform and not over or under crimped. Visual Inspection: After completing the riveting, perform a visual inspection to ensure that the terminals are properly connected to the harness. Check whether the terminal is tightly connected with the conductor without looseness or dislocation. Electrical tests: Perform electrical tests to verify the electrical performance of riveted connections. Including resistance test, insulation test and current load test. Riveting standards can vary according to specific industry and application requirements. In general, the standard will specify the requirements for riveting strength, good electrical connection and mechanical strength. Depending on the industry and application, different standards and specifications may exist, such as ISO 6722 for the automotive industry, IPC/WHMA-A-620 for the electronics industry, etc. In order to ensure the reliability and quality of harness terminals, it is recommended to follow the applicable industry standards and specifications, and strictly implement the relevant riveting operation guidelines. In addition, depending on the specific riveting application and requirements, further engineering testing and verification may be required to ensure that the quality of the riveting is as expected.

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