Introduced automatic wire harness dispensing to improve production efficiency

In the production of wiring harness, waterproof is a very important link, once the waterproof failure, it will easily cause a variety of electrical systems can not work properly, affecting the comfort of the vehicle, there is a great security risk. This article will introduce a kind of automatic dispensing equipment for wire harness processing, which can not only solve the problems of quality hidden danger, poor consistency and low efficiency in the dispensing process of automobile processing, but also improve product reliability, avoid loss in the manufacturing process and improve manufacturing efficiency.

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1. Introduction of automatic wire harness dispensing equipment to improve production efficiency and quality. Advantages of automatic dispensing equipment: 1. It can reduce production cost and efficiency, rationally allocate manpower and material resources, and improve production capacity and efficiency. 2、 dispensing equipment is easy to operate, and every employee can get started quickly. Disadvantages of manual dispensing: 1. The amount of manual dispensing is not uniform, and the quality cannot be guaranteed. The cost of 2、 manpower training is high. The equipment operation only needs the personnel to be responsible for loading and unloading materials, and the training time is short and the operation is quick. 2. The dispensing principle is based on the characteristics of the glue. The glue solution is evenly covered to the set position within the set time through the pressure of the equipment. The instrument controls the injection time and speed of each time to ensure that the amount of each injection is the same, which can better control the weight of the glue, make the line more stable and make the adhesive strength greater. 3. Features of dispensing equipment: special full-automatic dispensing operation, which can replace manual operation and realize automatic production. Precision compensation technology, high-speed precision, stable production, ensure product consistency, long service life. The use of Chinese teaching path visual intelligent editing, easy to learn, easy to use, strong and fast. Simulation run preview, convenient and fast, to avoid errors. Precise control of glue, smooth corner treatment, smooth closing of glue, automatic suction, reduce glue overflow effect. It is estimated that the output per hour can reach 200 PCs and the yield can reach 99.9% under the condition of one person and one machine. Tooling looks simple on the surface, but in fact, it is difficult to fix materials, and it needs to maintain a certain degree of flexibility. The dispensing equipment can not only fix the materials, but also facilitate the loading and unloading of materials. With standardized product standards as the core of automation, tooling standards are easy to achieve automation, so the action analysis and requirements of dispensing are the main focus. While using the equipment for dispensing, the operator places the material on another tooling and operates circularly, which reduces the number and time of waiting for the equipment to stop. Apply the concept of lean production to adapt to the production mode of "multi-variety, small batch". Only a small number of operators are needed to cooperate with the operation of the equipment, and normal production can be achieved even if the output is changed or the personnel are changed. 4. Summarize that if you want to do a good job in the wiring harness dispensing process, you must first clarify the requirements of the dispensing process: 1. Assist and maintain the positioning and assembly of the wiring harness. The 2、 facilitates the dispensing process. 3、 adhesives are easy to cure, even at low temperatures. 4、 welding and other processing environments such as high temperature and high temperature time suitable for the back-end process. The 5、 is not corrosive to the product and is not toxic to the environment and the human body. The accuracy of repeated displacement and movement is determined by the specific configuration to achieve the precision of dispensing completion.

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