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Four ways to deal with automotive wiring harnesses when they are short-circuited and burned out

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Specializing in the sales of: Connectors | Wire Harness | Cable Products

When the automobile wiring harness is used for a long time, it will occasionally be short-circuited or burned out, which needs to be dealt with immediately, especially burned out, because the wiring harness burns very fast, and it is easy to damage the whole electrical equipment after treatment. Today, I will tell you how to deal with the short circuit or burnout of the automobile wiring harness. First, the tool inspection method is more suitable for checking the open circuit fault of the wire. When using the temporary test lamp method, it should be noted that the power of the test lamp should not be too large, especially when testing whether the control output terminal of the electronic controller has output and whether there is enough output, so as to prevent overload damage to the controller. It is better to use a diode test lamp. 2. Visual inspection method When a part of the automobile electrical system fails, there will be abnormal phenomena such as smoke, sparks, abnormal noise, burning odor, high temperature and so on. The automobile wiring harness and electrical appliances can be visually inspected through the hearing, touching, smelling and seeing of the sensory organs of the human body, and then the position of the fault can be judged, thereby greatly improving the maintenance speed. For example, when the automobile line breaks down, there are often abnormal phenomena such as smoke, sparks, abnormal noise, burning odor, high temperature and so on. Through visual inspection, the location and nature of the fault can be quickly determined. 3. Conductor jumper inspection method The jumper method is to use a conductor to short-circuit the suspected faulty circuit, and then observe the change of the instrument pointer or the working condition of the electrical equipment, so as to determine whether there is a fault of open circuit or poor contact in the circuit. Jumping refers to the operation of connecting two points of a circuit with a wire, and the potential difference between the two points of the circuit is zero, not a short circuit. 4. Instrumentation inspection method is a method of diagnosing automobile circuit faults by using integrated fault diagnosis instruments, multimeters, filters, current clamps and other instruments. For the vehicle with electronic control system, the integrated fault diagnosis instrument is generally used to find the fault code to determine the fault range of the vehicle. Then use a multimeter, a current clamp or a wave detector to check the voltage, resistance, current or waveform of the relevant circuit, and diagnose the fault point of the harness wire. The above four methods can be used as a reference in case of emergency, of course, it is better to find professional maintenance personnel to help solve. The internal structure of automotive wiring harness is complex, and the wires are intertwined, which is difficult to deal with without professional knowledge. Hope this article can help you, small partners can move their fingers to collect it.

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