What are the requirements for terminal harness processing?

I believe that the terminal wiring harnesses that you usually see are all finished products, but in the process of processing and production of wire harnesses, the requirements for wire harnesses are quite strict. Here's a small series to introduce to you how strict the requirements for terminal wires are? What are the requirements for terminal harness processing? 1. After the wiring harness is completely made, it needs to be fully inspected by the quality department. If the products are unqualified and not in place, they will be reworked. 2. After the terminal is pressed, the rubber shell needs to be worn. This step cannot be automatically produced, but can only be done manually. It also needs to be compared with the first piece. Production line employees must be trained to ensure that the rubber shell is worn correctly, worn in place, and cannot fall off. 3. If it is other complex wiring harnesses, it may also need to wear sleeves, heat shrink, etc. 4. Incoming materials must be correct, raw materials must be inspected, and production scrapping must be prevented from being scrapped at the source. 5. After confirming the materials, wires and terminals need to be cut, and the first piece needs to be made. Subsequent production and inspection must be based on the first piece.

------------------------------------------------------------------------------------------------------

Terminal wire is mainly used for the connection between internal circuits of electronic equipment. It can transmit current or signal inside electrical appliances to ensure the normal use of electronic equipment without terminal wire! At present, there are three standards for mainstream terminal connection wires in China: UL standard, 3C standard and VDE standard. The internal conductors of terminal connection wires are generally tinned copper or bare copper. The following is an analysis of the structure and composition of the terminal connection wire for you: 1. The raw material of the sheath must first use heat-resistant PVC sheath material imported from Japan. 2. The barrier layer of the terminal connection wire adopts tinned soft copper wire with a wire diameter of Ф 0.1 mm or above, which is rolled or braided horizontally, to improve the anti-interference and anti-noise ability of the cable. 3. The insulation materials are mainly high-function heat-resistant PVC insulation materials imported from Japan, which are semi-hard, soft and hard; 4. The conductor of the terminal connection wire is tinned soft copper wire with European and American wire gauge 14-30AWG, terminal connection wire and electrical soft copper wire with a cross-sectional area of 0.3 mm2-2.0 mm2. There are three conductor methods: stranded conductor, OS-1 (TCW) conductor, solid conductor.

---------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- If you have related [connector wiring harness and cable products] purchasing/purchasing needs or want to purchase/understand which connector wiring harness and cable product solutions we can provide, please contact our business staff below; If you have related [Connector Wiring Harness Cable Products] sales/resources and promotion needs, please click "→ Business Cooperation ←" to negotiate with a dedicated person!