What do I need to pay attention to in the production of wire harness process? What are the causes of wire harness failures?

The second station after the wiring harness is opened is the crimping process. During the production process, the crimping parameters will be effectively determined according to the terminal type required in the drawing, and the crimping operation instruction will be produced. This is suitable for those with special requirements. It is necessary to indicate it on the process documents and train the operator. In order to improve the final assembly efficiency during the use of wiring harnesses, the complex wiring harnesses must be equipped with pre-assembly stations. If the assembly quota of the pre-assembled parts is too small or the path of the assembled wires is unreasonable, this will increase the total assembly personnel. workload. The last step in wire harness processing is its final assembly process. During the operation, the assembly station owner will effectively design the tooling equipment and material box dimensions according to the design of the product development part, and attach the numbers of all assembly sheaths and accessories to the material box to improve assembly efficiency.

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Without the wiring harness as a carrier, it cannot operate normally. Sometimes the wiring harness will be damaged due to improper operation during use, resulting in unnecessary losses. So what do you know about the reasons that affect the use of the wiring harness? 1. Misoperation: The automobile wiring harness manufacturer said that it may be caused by the staff. There are many reasons for problems in the installation and use of the wiring harness, which may be accidentally damaged by the staff during installation or maintenance; It may also be caused by the wrong installation location and so on. 2. Short circuit: It may also be that the equipment itself has short circuit and other problems, which will also affect the normal operation of the equipment. If it is not solved in time, it is more likely that the product will be burned out. These minor accidents can be solved through maintenance. 3. Cable aging: When the wiring harness is used for too long, it will naturally oxidize; Or the insulating strip on the surface of the wire harness is damaged due to time problems, which will also lead to failure; It is also possible that the wiring harness is deformed or poor contact causes different problems. 4. The quality is not up to standard: Because the wire harness market is widely used, there are many wire harness processing manufacturers on the market, and the quality of wire harnesses on the market is also good or bad, so everyone should pay attention when purchasing.

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